Titanium because of its high strength, corrosion resistance, and high heat resistance have been widely used in various fields. Many countries recognize the importance of titanium alloy materials, have their research and development, and has been applied.
2014年12月31日星期三
Urbanization leveraging domestic titanium dioxide market is expected to pick up
SMM News: Third Plenary Session of eighteen comprehensive deepening reform and made strategic plan, put forward the strong support of the new urbanization and so on. Many people in the industry said that urbanization is expected to leveraging domestic titanium dioxide market rebound.
For a long time, China has been in the field of application of titanium dioxide coatings, plastics and paper industry mainly three, which accounted for more than 60% of the paint industry. Weak demand for medical titanium plate dioxide market this year, continuing weakness, even in the "Golden September and Silver October," the traditional peak season for a "busy season" phenomenon.
China Coating Industry Association, Branch Secretary Guo Xinrong titanium dioxide industry today to the great wisdom news agency said urbanization will give China titanium dioxide industry, large enterprises to provide an unprecedented opportunity.
Industry pundits had pointed out that the country promoting the new urbanization
construction and long-term policy for the long-term prosperity and development of titanium dioxide industry to provide a strong support.
Billions have recently said that after the Third Plenary Session of China-eighth, the economic reform measures next year will gradually be implemented at the end of the two sessions, the national real estate regulation will also make greater use of market-based instruments, as well as China's urbanization affordable housing construction will also stimulate rapid and accelerating growth of domestic titanium sheet metal dioxide market.
"Real estate is an important consumer market, paint products, and urbanization will promote the real estate, infrastructure construction and renovation." Social business analyst Yang Xun told dioxide great wisdom, Chinese titanium dioxide is mainly used in the coatings industry, with accelerate the urbanization process, titanium dioxide industry will usher in a new development opportunities.
At present, the majority of mainstream offer domestic sulfuric acid rutile and anatase titanium dioxide in 13200-14500 yuan / ton and 11300-12500 yuan / ton (all taxes included).
Close to the end of November, the price of titanium welding wire dioxide market temporarily stabilized.According to the Shanghai Securities News newspaper reported that cities and towns will be completed before the end of the working meeting was held to choose.
2014年12月6日星期六
The difference between titanium and titanium alloy plates
Titanium is a refractory metal of a light metal, a density of 4.5 g / cm3, 57% only of iron. Strength titanium alloy with high strength comparable to steel, but also has good heat resistance and low temperature performance, long-term work at certain alloy between 450 ℃ ~ 550 ℃ and minus 250 ℃. Titanium has good salt tolerance classes, the ability to seawater and nitric acid corrosion, Ti-30M alloy is resistant to high concentrations of hydrochloric acid and sulfuric acid corrosion. These advantages of titanium, grade 2 titanium wire deserved to be called a "space" metal, "Ocean" and the following metal steel, aluminum metal after the third and so on.
Titanium and titanium alloy material at room temperature forming plant, due to the forming force, a small amount of deformation limit and great resilience, which gave the manufacturing process brings a lot of difficulties, especially resilient, so that the hand injury the entire amount of labor large batch production can not meet the requirements.
The hot press forming is generally used in the manufacture of seamless titanium tube metal pieces and effective process methods, this method can be at room temperature (or heated state F) molded item, reheat Shaping: pull the materials can be directly used to form a heat and Hot school shape. Whether it is hot forming and heat were collapsed to form the school principle creep and relaxation of effort.
Thermoforming mainly take advantage of the softening and creep properties of the material in a heated state, and to improve the plastic to reduce and improve the molding forming force than to avoid cracking, but also reduce some rebound. Thermal Shaping mainly using the principle of stress relaxation in the heated state, in order to eliminate the springback, solve the problem of the precision of the parts due to the problems caused by springback.
In order to understand the mechanism of heat and hot forming shaped school must master creep and stress relaxation of principle. Month away, but this rationale Mrs perish only the right to development, but more with ten design chemical, atomic, gas and gas turbine boil, supersonic aircraft, spacecraft and other buildings of the structure of the product.
Titanium and its alloys as popular as the reason for the absence of aluminum, mainly due to high prices. To reduce costs, the new process for anyone conducting research abroad titanium alloys, such as electrolysis and direct reduction method, once the breakthrough will significantly decrease the cost of titanium sponge, will greatly stimulate the development of titanium grade 2 industry, we can only trace of such studies , can ensure China's titanium industry invincible. Besides the lack of significant capital investment in the processing of titanium and its alloys and titanium forming technology processing technology and applications, thus limiting the vigorous development of titanium industry.
Titanium and titanium alloy material at room temperature forming plant, due to the forming force, a small amount of deformation limit and great resilience, which gave the manufacturing process brings a lot of difficulties, especially resilient, so that the hand injury the entire amount of labor large batch production can not meet the requirements.
The hot press forming is generally used in the manufacture of seamless titanium tube metal pieces and effective process methods, this method can be at room temperature (or heated state F) molded item, reheat Shaping: pull the materials can be directly used to form a heat and Hot school shape. Whether it is hot forming and heat were collapsed to form the school principle creep and relaxation of effort.
Thermoforming mainly take advantage of the softening and creep properties of the material in a heated state, and to improve the plastic to reduce and improve the molding forming force than to avoid cracking, but also reduce some rebound. Thermal Shaping mainly using the principle of stress relaxation in the heated state, in order to eliminate the springback, solve the problem of the precision of the parts due to the problems caused by springback.
In order to understand the mechanism of heat and hot forming shaped school must master creep and stress relaxation of principle. Month away, but this rationale Mrs perish only the right to development, but more with ten design chemical, atomic, gas and gas turbine boil, supersonic aircraft, spacecraft and other buildings of the structure of the product.
Titanium and its alloys as popular as the reason for the absence of aluminum, mainly due to high prices. To reduce costs, the new process for anyone conducting research abroad titanium alloys, such as electrolysis and direct reduction method, once the breakthrough will significantly decrease the cost of titanium sponge, will greatly stimulate the development of titanium grade 2 industry, we can only trace of such studies , can ensure China's titanium industry invincible. Besides the lack of significant capital investment in the processing of titanium and its alloys and titanium forming technology processing technology and applications, thus limiting the vigorous development of titanium industry.
2014年5月15日星期四
titanium whole distributor impurity contamination caused by gas embrittlement
Material characteristics of titanium alloys and welding
Material characteristics ( a ) titanium : density ( about 4.5g/cm3), high tensile strength (441 ~ 1470MPa), that is the great strength ratio ( strength / density ) large . In sea water and most acids, alkalis, salts medium all have excellent corrosion resistance compared .
Weldability (b ) a titanium alloy , having a number of significant features, which are due to the physical and titanium whole distributor chemical characteristics of welding titanium is determined .
1 impurity contamination caused by gas embrittlement of welded joints
At room temperature , titanium and titanium alloys are relatively stable. However, in the welding process , the liquid metal droplet and the pool has a strong absorption effect of hydrogen, oxygen, nitrogen , and in the solid state , with these gases have a role. With increasing temperature , titanium and titanium alloys absorb hydrogen , oxygen, nitrogen capacity also will rise significantly , about 250 ℃ titanium began to absorb hydrogen , began to absorb oxygen from 400 ℃ , 600 ℃ began to absorb nitrogen from these after the gas is absorbed directly will cause embrittlement of welded joint is extremely important factor affecting the quality of welding .
( A ) Effect of hydrogen is
Impurities in the hydrogen gas to affect the mechanical properties of titanium most serious factor. The impact of changes in hydrogen content in the weld performance the most significant effect on the weld , mainly due to the increase of the hydrogen bomb with the seam with the amount deposited weld flake or needle TiH2 increased. TiH2 low intensity , the effect of the sheet-like or needle guard according to HiH2 notch impact properties significantly reduce aggregate ; weld hydrogen to reduce the amount of change effect of improving the strength and the ductility is not very significant .
( 2) The effect of oxygen
With the oxygen content of plate titanium the weld is substantially increase the oxygen content in the argon gas increases linearly with the increase of the oxygen content of the weld , the weld hardness and tensile strength significantly increased , and the plasticity is significantly reduced. In order to ensure the performance of welded joints , the welding process should prevent the weld and HAZ fat oxidation.
( 3 ) the impact of nitrogen
At temperatures above 700 ℃ , plays the role of nitrogen and the titanium , titanium nitride is formed a hard brittle (TiN) is formed of titanium and nitrogen and the slip degree of lattice distortion caused by solid solution of the gap , the consequences caused by the same amount of oxygen than more seriously , so nitrogen to improve industrial pure titanium weld tensile strength , hardness, ductility properties of the weld reduced more significant than that of oxygen . When the nitrogen content in the weld than 0.13% , the weld due to the brittle and cracks .
( 4 ) the impact of carbon
Carbon is also common in titanium and titanium impurities, experiments showed that when the carbon content of 0.13 % or less, because deep in the α carbon titanium weld strength limit somewhat improved plasticity some decline, but not as strong role of oxygen and nitrogen . But when further increase the carbon content of the weld , the weld has appeared mesh TiC, their number increased with the carbon content and increase the weld plastic sharp decline in the welding prone to stress cracking .titanium plate for sale When the carbon content of 0.55% weld , the weld disappearance of almost all the plastic and the material becomes very brittle . Weld heat treatment can not eliminate this brittleness. Of technical conditions , the carbon content of the titanium alloy of the base material is not more than 0.1% , the carbon content of the weld does not exceed the base material carbon content.
2 titanium weld defects and Mechanism .
( 1 ) Color oxide
Around about 250 ℃ titanium begins to absorb hydrogen and oxygen to be absorbed from 400 ℃ , 600 ℃ starts from the absorption of nitrogen , and the air contains large amounts of nitrogen and oxygen species . Titanium during welding , argon gas protection layer is formed by welding guns can better protect the weld pool from the harmful effects of air , which has been solidified in the vicinity of the weld and no high-temperature state near protection, while the area around the weld titanium tube titanium rod stock and in this state is still strong absorption of nitrogen and oxygen in the air capability . Gradually increased with the degree of oxidation , and changes in the laws of titanium weld seam plastic drop colors occur. Silver-white ( no oxidation ) , golden yellow (TiO, slightly oxidized ) , blue (Ti2O3, oxidation slightly serious ) , gray (TiO2, oxidation severe ) .
Material characteristics ( a ) titanium : density ( about 4.5g/cm3), high tensile strength (441 ~ 1470MPa), that is the great strength ratio ( strength / density ) large . In sea water and most acids, alkalis, salts medium all have excellent corrosion resistance compared .
Weldability (b ) a titanium alloy , having a number of significant features, which are due to the physical and titanium whole distributor chemical characteristics of welding titanium is determined .
1 impurity contamination caused by gas embrittlement of welded joints
At room temperature , titanium and titanium alloys are relatively stable. However, in the welding process , the liquid metal droplet and the pool has a strong absorption effect of hydrogen, oxygen, nitrogen , and in the solid state , with these gases have a role. With increasing temperature , titanium and titanium alloys absorb hydrogen , oxygen, nitrogen capacity also will rise significantly , about 250 ℃ titanium began to absorb hydrogen , began to absorb oxygen from 400 ℃ , 600 ℃ began to absorb nitrogen from these after the gas is absorbed directly will cause embrittlement of welded joint is extremely important factor affecting the quality of welding .
( A ) Effect of hydrogen is
Impurities in the hydrogen gas to affect the mechanical properties of titanium most serious factor. The impact of changes in hydrogen content in the weld performance the most significant effect on the weld , mainly due to the increase of the hydrogen bomb with the seam with the amount deposited weld flake or needle TiH2 increased. TiH2 low intensity , the effect of the sheet-like or needle guard according to HiH2 notch impact properties significantly reduce aggregate ; weld hydrogen to reduce the amount of change effect of improving the strength and the ductility is not very significant .
( 2) The effect of oxygen
With the oxygen content of plate titanium the weld is substantially increase the oxygen content in the argon gas increases linearly with the increase of the oxygen content of the weld , the weld hardness and tensile strength significantly increased , and the plasticity is significantly reduced. In order to ensure the performance of welded joints , the welding process should prevent the weld and HAZ fat oxidation.
( 3 ) the impact of nitrogen
At temperatures above 700 ℃ , plays the role of nitrogen and the titanium , titanium nitride is formed a hard brittle (TiN) is formed of titanium and nitrogen and the slip degree of lattice distortion caused by solid solution of the gap , the consequences caused by the same amount of oxygen than more seriously , so nitrogen to improve industrial pure titanium weld tensile strength , hardness, ductility properties of the weld reduced more significant than that of oxygen . When the nitrogen content in the weld than 0.13% , the weld due to the brittle and cracks .
( 4 ) the impact of carbon
Carbon is also common in titanium and titanium impurities, experiments showed that when the carbon content of 0.13 % or less, because deep in the α carbon titanium weld strength limit somewhat improved plasticity some decline, but not as strong role of oxygen and nitrogen . But when further increase the carbon content of the weld , the weld has appeared mesh TiC, their number increased with the carbon content and increase the weld plastic sharp decline in the welding prone to stress cracking .titanium plate for sale When the carbon content of 0.55% weld , the weld disappearance of almost all the plastic and the material becomes very brittle . Weld heat treatment can not eliminate this brittleness. Of technical conditions , the carbon content of the titanium alloy of the base material is not more than 0.1% , the carbon content of the weld does not exceed the base material carbon content.
2 titanium weld defects and Mechanism .
( 1 ) Color oxide
Around about 250 ℃ titanium begins to absorb hydrogen and oxygen to be absorbed from 400 ℃ , 600 ℃ starts from the absorption of nitrogen , and the air contains large amounts of nitrogen and oxygen species . Titanium during welding , argon gas protection layer is formed by welding guns can better protect the weld pool from the harmful effects of air , which has been solidified in the vicinity of the weld and no high-temperature state near protection, while the area around the weld titanium tube titanium rod stock and in this state is still strong absorption of nitrogen and oxygen in the air capability . Gradually increased with the degree of oxidation , and changes in the laws of titanium weld seam plastic drop colors occur. Silver-white ( no oxidation ) , golden yellow (TiO, slightly oxidized ) , blue (Ti2O3, oxidation slightly serious ) , gray (TiO2, oxidation severe ) .
2014年5月5日星期一
plate titanium Memory alloy is an atomic arrangement
Memory alloys for artificial heart
Memory alloy is an atomic arrangement is very rules into martensite is less than 0.5% by volume of phase change alloy . This alloy will be deformed under an external force when the external force is removed, under certain temperature conditions , can restore the original shape. plate titanium Because it has more than a million times to restore function, so called " memory alloys ." Of course it is not like the human brain thinking and memory , more accurately should be called " shape memory alloys ." In addition, the memory alloy also has a non-magnetic, wear and corrosion , non-toxic advantages, so widely used. Scientists have now discovered dozens of different memory alloys , such as titanium - nickel alloy, gold - cadmium alloy, copper - zinc alloy.
What is memory alloy 1870s , the world there is a materials science with alloy " memory" shape function . Memory is a rather special alloy metal bars , it can easily be bent , we put it in the container of hot water aquarium , metal strips rushed forward ; put it into cold water , the metal strip is restored the status quo. Container of cold water in the aquarium , the stretch of a spring , when the spring into the hot water , springs and automatically folded up . Cold water in the spring to restore its original state , while in hot water , it will shrink , spring can be an unlimited number of stretching and shrinking , shrinking again opened. The memory consists of an titanium whole distributor intelligent made of metal , the microstructure of which has two relatively stable at high temperatures of the alloy can be turned into any shape you want, the alloy at lower temperatures can be stretched , but if it is reheated , it will remember its original shape , and change back. This material is called memory metal (memory metal). It is mainly a nickel titanium material. For example , a helical superalloy, after high temperature annealing , which is in the shape of a spiral state. At room temperature , that is forced to use a lot of effort to straighten it , but as long as it is heated to a certain " abnormal temperature ," which seemed to root alloy remembered something, now restored to its original helical shape . How is this going ? Did alloy also has a kind of human memory ? Original not the case ! It's just the use of certain alloys law changes the crystal structure in the solid state with temperature only. For example , a nickel - titanium alloy 40oC 40oC above and below the crystal structure is different, but the temperature change in the vertical 40oC , will be contracted or expanded metal , such that its shape is changed . Here , 40oC is a nickel - titanium shape memory alloy "abnormal temperature ." Various alloys have their own perverted temperature. Abnormal high temperature superalloys above that . At high temperatures it is spirally formed in a stable state . At room temperature when it forcibly straightened, it is in an unstable state , so long as it is heated to a temperature of metamorphosis , it is immediately restored to the spiral shape of the original is in a stable state . Classification and application of shape memory alloy can be divided into three types: ( 1 ) one-way shape memory alloy memory effect deformation at low temperature before heating the deformed shape recoverability , which exists only in the heating process of shape memory One way is called memory effect . ( 2 ) Two-way memory effect of certain alloys with shape recovery temperature heating , cooling can restore the shape of the low temperature phase , called the two-way memory effect. ( 3 ) recovery throughout the high-temperature phase shape memory effect heating , cooling into the same shape and the shape of the opposite orientation of the low-temperature phase , called the whole memory effect. Three kinds of memory effect is shown below. Has been successfully developed TiNi shape memory alloy based shape memory alloys, copper-based shape memory alloys , titanium tube stock iron-based shape memory alloys. The earliest reports of the shape memory effect and Read by Chang et al made in 1952 . They observed Au-Cd alloy reversible phase transformation . Later in the Cu-Zn alloys also found the same phenomenon, but did not attract widespread attention . Until 1962 , Buehler and his collaborators observed with macroscopic shape memory effects such as changes in the atomic ratio of TiNi alloy , it attracted the attention of materials science and industry . By the early 1970s , CuZn, CuZnAl, CuAlNi also found in other alloys with shape memory effect martensitic transformation related . For decades, research on shape memory alloy has gradually become an important issue of international conferences and phase change materials conferences , and has held a number of symposia , and constantly enrich and improve the martensitic transformation theory . In theory deepening , while the application of shape memory alloys have also made considerable progress, its scope of application involves many areas of mechanical , electronic, chemical , aerospace , energy and medical. Specific applications of shape memory alloys below. Industrial applications: ( 1 ) the use of one-way shape memory effect of a one-way shape recovery . Such as pipe fittings, antenna , rings and so on. ( 2 ) extrinsic two-way memory recovery. Namely the use of one-way shape memory effect and lifting to do with the temperature outside help repeated actions, such as heat-sensitive components, robots, terminals , etc. ( 3 ) intrinsic two-way memory recovery. Namely the use of two-way memory effect with temperature elevating do repeated actions, such as heat engines , thermal components. But such applications faster memory decay , poor reliability , not commonly used. ( 4 ) ultra- flexible application . Such as springs , terminal, eyeglass frames and so on. Medical Applications : biocompatibility TiNi alloy good use of its shape memory effect and superelasticity medical instances considerable . If the filter thrombosis , spinal orthopedic rods, tooth orthopedic wire, cerebral aneurysm clips, plates , intramedullary nail , artificial joints, contraceptive devices , cardiac repair components, artificial kidneys using a micro- pumps. Tech applications Outlook: The 20th century was the era of mechanical and electrical science . Sensing - IC - driving is the most typical mechanical and electronic control systems, but the complexity and huge . Shape memory materials both sensing and driven dual function , the control system can achieve miniaturization and intelligent robots such as holograms , ultra- millimeter micro robots. The 21st century will be the era of e- learning materials . Action shape memory alloy robot addition to temperature conditions without any environmental impact is expected in high-tech fields reactors, accelerators , space laboratories flourish. Memory alloy spoke alloys, of course, talk about the most interesting alloys - memory alloy . Metal has a memory , an accidental discovery : the early 1960s , a research team from the U.S. Navy led to some of the warehouse nitinol wire experiments , they found that these alloy wire winding , very easy to use , so he took these alloy wire a root straightened. During the test , a strange phenomenon , they found that when the temperature rose to a certain value , which has been straightened nitinol wire suddenly restored to its original state bent , they are good at observing the heart, and repeated done several tests , the results have confirmed these filaments do ? "memory ." The discovery of Naval Research , and aroused great interest in the scientific community , a large number of scientists have conducted in-depth research . Found that zinc alloy , copper-aluminum -nickel alloy , copper-molybdenum -nickel alloy , zinc alloy, copper and gold also have this strange ability . It may be in a certain range , according to the need to change the shape of these alloys to a particular temperature, they automatically return to their original shape , and this " change - recovery " may be repeated several times , regardless of how changes they always remember the shape of his own time , to this temperature , it is no less to the prototype reproduction. It is called the shape memory effect of this phenomenon , the metal having such a shape memory effect is called a titanium rod stock shape memory alloy , referred to as memory alloy . Why are these alloys can have such a shape memory effect ? How they remember their original shape ? With the general theory of metallic bonds , free electron theory is difficult to explain the effect of this memory alloy . Memory alloy under certain temperature conditions can be restored to original shape for sports extranuclear - movement with temperature changes , provides an excellent example. It is due to the formation of the alloy at high temperature of the liquid metal melt each other , since the structure of the liquid metal element rejection , resulting in the structure of another metal element and the structure of each element of this element uniform solidification , its microstructure is ordered different types of structure element proportional to the electromagnetic force is the main object of the alloy constituting the cohesion . The electromagnetic force is formed by the valence and electronic operation of the electronic operating rate changes with temperature , so the electromagnetic force ( size, direction , action point ) is also inside the object temperature conditions. The resulting internal forces of metal objects with temperature changes , but these changes within a small range of temperature difference is not obvious , only performance only in the larger temperature changes ( several hundred degrees C) . Force in the general metal , can be plastically deformed as a wire is bent , the bending portion , the electromagnetic force by the external disturbance , resulting in operation of an electromagnetic plane and force electrons to the valence micro adjustment , a plastic deformation completed . Due to the different types of memory alloy structural element uniform blending with each other , despite the different size of the structure element tall, electromagnetic force , but each has its own price and speed up the operation , under certain temperature conditions adjacent peace and quiet . After the external force , the electromagnetic force of the external disturbance , and the valence electrons run to the plane of trace angle adjustment , the object is plastically deformed , in this plastic deformation , the price and the adjustment operation of the electronic part is not stretched . When the rate of change of temperature change with current prices and electrons when the temperature returns to the refreshing phase of development (transition temperature ) conditions , and does not stretch the valence electrons immediately run back to the time rate of change along the electromagnetic force , the adjacent structural element of price and running are also adjusted accordingly , the entire stretch back to the original state , so the whole object also return to the original state. This is the memory of the process memory alloy . In fact, the memory metal has long been found : a straight wire bent to a right angle (90 °), a release , it is necessary to restore it to form an angle larger than 90 ° . Put a bent wire straightening , it must fold to over 180 ° and then released, so that it can just return to the straight state, which is the Chinese idiom spoken overkill. There is a better memory alloy spring , ( talking about here is a steel spring , steel is an iron -carbon alloy ) spring firmly remember their shape , force a withdrawal , immediately return to their original appearance, only a wide temperature memory spring , so there is not a specific memory alloys transition temperature, which has some special functions . With the memory alloy deformation function at a particular temperature , the temperature can produce a variety of devices, the temperature control circuit can be produced , thermostatic door , temperature of the pipe connection . People have made use of automatic memory alloy fire hydrant - fire temperature, memory alloy deformation, so that the valve opens, water spray fire. Making a connection to connect the mechanical parts , pipes , titanium plate suppliers
Shape memory alloys have been found so far a dozen memory alloy system. Include Au-Cd, Ag-Cd, Cu-Zn, Cu-Zn-Al, Cu-Zn-Sn, Cu-Zn-Si, Cu-Sn, Cu-Zn-Ga, In-Ti, Au-Cu-Zn , NiAl, Fe-Pt, Ti-Ni, Ti-Ni-Pd, Ti-Nb, U-Nb and Fe-Mn-Si , etc.
Application memory alloy application memory alloy is widely used. For example, the fastening pin machinery, fittings, fire alarm on electronic equipment , connectors , integrated circuits, soldering , artificial heart valves for medical , chiropractic stick, skull repair surgery, orthopedic and oral teeth mandible repair surgery. It will also play a magical performance in a communications satellite , color TV , temperature controllers and toys , etc., will also be new material on all fronts , modern maritime, aviation , aerospace , transportation , textile and so on.
air refueling aircraft interface is the use of a shape memory alloy - two oil pipes tacking , the use of electric heating temperature change , the interface memory alloy deformation, so that the interface tight dripping ( oil ) does not leak . Making the area of several hundred square meters of space station antenna from Fair - first made large parabolic antennas or planar , folded into a ball on the ground, with the spacecraft to the space , the temperature changes , since the development of a large area and the original shape. Memory alloys have been to dozens of current development in the aerospace, military, industrial, agricultural , medical and other fields have a purpose , and the development trend is very impressive, it is grand plans for the benefit of mankind.
Memory alloy is an atomic arrangement is very rules into martensite is less than 0.5% by volume of phase change alloy . This alloy will be deformed under an external force when the external force is removed, under certain temperature conditions , can restore the original shape. plate titanium Because it has more than a million times to restore function, so called " memory alloys ." Of course it is not like the human brain thinking and memory , more accurately should be called " shape memory alloys ." In addition, the memory alloy also has a non-magnetic, wear and corrosion , non-toxic advantages, so widely used. Scientists have now discovered dozens of different memory alloys , such as titanium - nickel alloy, gold - cadmium alloy, copper - zinc alloy.
What is memory alloy 1870s , the world there is a materials science with alloy " memory" shape function . Memory is a rather special alloy metal bars , it can easily be bent , we put it in the container of hot water aquarium , metal strips rushed forward ; put it into cold water , the metal strip is restored the status quo. Container of cold water in the aquarium , the stretch of a spring , when the spring into the hot water , springs and automatically folded up . Cold water in the spring to restore its original state , while in hot water , it will shrink , spring can be an unlimited number of stretching and shrinking , shrinking again opened. The memory consists of an titanium whole distributor intelligent made of metal , the microstructure of which has two relatively stable at high temperatures of the alloy can be turned into any shape you want, the alloy at lower temperatures can be stretched , but if it is reheated , it will remember its original shape , and change back. This material is called memory metal (memory metal). It is mainly a nickel titanium material. For example , a helical superalloy, after high temperature annealing , which is in the shape of a spiral state. At room temperature , that is forced to use a lot of effort to straighten it , but as long as it is heated to a certain " abnormal temperature ," which seemed to root alloy remembered something, now restored to its original helical shape . How is this going ? Did alloy also has a kind of human memory ? Original not the case ! It's just the use of certain alloys law changes the crystal structure in the solid state with temperature only. For example , a nickel - titanium alloy 40oC 40oC above and below the crystal structure is different, but the temperature change in the vertical 40oC , will be contracted or expanded metal , such that its shape is changed . Here , 40oC is a nickel - titanium shape memory alloy "abnormal temperature ." Various alloys have their own perverted temperature. Abnormal high temperature superalloys above that . At high temperatures it is spirally formed in a stable state . At room temperature when it forcibly straightened, it is in an unstable state , so long as it is heated to a temperature of metamorphosis , it is immediately restored to the spiral shape of the original is in a stable state . Classification and application of shape memory alloy can be divided into three types: ( 1 ) one-way shape memory alloy memory effect deformation at low temperature before heating the deformed shape recoverability , which exists only in the heating process of shape memory One way is called memory effect . ( 2 ) Two-way memory effect of certain alloys with shape recovery temperature heating , cooling can restore the shape of the low temperature phase , called the two-way memory effect. ( 3 ) recovery throughout the high-temperature phase shape memory effect heating , cooling into the same shape and the shape of the opposite orientation of the low-temperature phase , called the whole memory effect. Three kinds of memory effect is shown below. Has been successfully developed TiNi shape memory alloy based shape memory alloys, copper-based shape memory alloys , titanium tube stock iron-based shape memory alloys. The earliest reports of the shape memory effect and Read by Chang et al made in 1952 . They observed Au-Cd alloy reversible phase transformation . Later in the Cu-Zn alloys also found the same phenomenon, but did not attract widespread attention . Until 1962 , Buehler and his collaborators observed with macroscopic shape memory effects such as changes in the atomic ratio of TiNi alloy , it attracted the attention of materials science and industry . By the early 1970s , CuZn, CuZnAl, CuAlNi also found in other alloys with shape memory effect martensitic transformation related . For decades, research on shape memory alloy has gradually become an important issue of international conferences and phase change materials conferences , and has held a number of symposia , and constantly enrich and improve the martensitic transformation theory . In theory deepening , while the application of shape memory alloys have also made considerable progress, its scope of application involves many areas of mechanical , electronic, chemical , aerospace , energy and medical. Specific applications of shape memory alloys below. Industrial applications: ( 1 ) the use of one-way shape memory effect of a one-way shape recovery . Such as pipe fittings, antenna , rings and so on. ( 2 ) extrinsic two-way memory recovery. Namely the use of one-way shape memory effect and lifting to do with the temperature outside help repeated actions, such as heat-sensitive components, robots, terminals , etc. ( 3 ) intrinsic two-way memory recovery. Namely the use of two-way memory effect with temperature elevating do repeated actions, such as heat engines , thermal components. But such applications faster memory decay , poor reliability , not commonly used. ( 4 ) ultra- flexible application . Such as springs , terminal, eyeglass frames and so on. Medical Applications : biocompatibility TiNi alloy good use of its shape memory effect and superelasticity medical instances considerable . If the filter thrombosis , spinal orthopedic rods, tooth orthopedic wire, cerebral aneurysm clips, plates , intramedullary nail , artificial joints, contraceptive devices , cardiac repair components, artificial kidneys using a micro- pumps. Tech applications Outlook: The 20th century was the era of mechanical and electrical science . Sensing - IC - driving is the most typical mechanical and electronic control systems, but the complexity and huge . Shape memory materials both sensing and driven dual function , the control system can achieve miniaturization and intelligent robots such as holograms , ultra- millimeter micro robots. The 21st century will be the era of e- learning materials . Action shape memory alloy robot addition to temperature conditions without any environmental impact is expected in high-tech fields reactors, accelerators , space laboratories flourish. Memory alloy spoke alloys, of course, talk about the most interesting alloys - memory alloy . Metal has a memory , an accidental discovery : the early 1960s , a research team from the U.S. Navy led to some of the warehouse nitinol wire experiments , they found that these alloy wire winding , very easy to use , so he took these alloy wire a root straightened. During the test , a strange phenomenon , they found that when the temperature rose to a certain value , which has been straightened nitinol wire suddenly restored to its original state bent , they are good at observing the heart, and repeated done several tests , the results have confirmed these filaments do ? "memory ." The discovery of Naval Research , and aroused great interest in the scientific community , a large number of scientists have conducted in-depth research . Found that zinc alloy , copper-aluminum -nickel alloy , copper-molybdenum -nickel alloy , zinc alloy, copper and gold also have this strange ability . It may be in a certain range , according to the need to change the shape of these alloys to a particular temperature, they automatically return to their original shape , and this " change - recovery " may be repeated several times , regardless of how changes they always remember the shape of his own time , to this temperature , it is no less to the prototype reproduction. It is called the shape memory effect of this phenomenon , the metal having such a shape memory effect is called a titanium rod stock shape memory alloy , referred to as memory alloy . Why are these alloys can have such a shape memory effect ? How they remember their original shape ? With the general theory of metallic bonds , free electron theory is difficult to explain the effect of this memory alloy . Memory alloy under certain temperature conditions can be restored to original shape for sports extranuclear - movement with temperature changes , provides an excellent example. It is due to the formation of the alloy at high temperature of the liquid metal melt each other , since the structure of the liquid metal element rejection , resulting in the structure of another metal element and the structure of each element of this element uniform solidification , its microstructure is ordered different types of structure element proportional to the electromagnetic force is the main object of the alloy constituting the cohesion . The electromagnetic force is formed by the valence and electronic operation of the electronic operating rate changes with temperature , so the electromagnetic force ( size, direction , action point ) is also inside the object temperature conditions. The resulting internal forces of metal objects with temperature changes , but these changes within a small range of temperature difference is not obvious , only performance only in the larger temperature changes ( several hundred degrees C) . Force in the general metal , can be plastically deformed as a wire is bent , the bending portion , the electromagnetic force by the external disturbance , resulting in operation of an electromagnetic plane and force electrons to the valence micro adjustment , a plastic deformation completed . Due to the different types of memory alloy structural element uniform blending with each other , despite the different size of the structure element tall, electromagnetic force , but each has its own price and speed up the operation , under certain temperature conditions adjacent peace and quiet . After the external force , the electromagnetic force of the external disturbance , and the valence electrons run to the plane of trace angle adjustment , the object is plastically deformed , in this plastic deformation , the price and the adjustment operation of the electronic part is not stretched . When the rate of change of temperature change with current prices and electrons when the temperature returns to the refreshing phase of development (transition temperature ) conditions , and does not stretch the valence electrons immediately run back to the time rate of change along the electromagnetic force , the adjacent structural element of price and running are also adjusted accordingly , the entire stretch back to the original state , so the whole object also return to the original state. This is the memory of the process memory alloy . In fact, the memory metal has long been found : a straight wire bent to a right angle (90 °), a release , it is necessary to restore it to form an angle larger than 90 ° . Put a bent wire straightening , it must fold to over 180 ° and then released, so that it can just return to the straight state, which is the Chinese idiom spoken overkill. There is a better memory alloy spring , ( talking about here is a steel spring , steel is an iron -carbon alloy ) spring firmly remember their shape , force a withdrawal , immediately return to their original appearance, only a wide temperature memory spring , so there is not a specific memory alloys transition temperature, which has some special functions . With the memory alloy deformation function at a particular temperature , the temperature can produce a variety of devices, the temperature control circuit can be produced , thermostatic door , temperature of the pipe connection . People have made use of automatic memory alloy fire hydrant - fire temperature, memory alloy deformation, so that the valve opens, water spray fire. Making a connection to connect the mechanical parts , pipes , titanium plate suppliers
Shape memory alloys have been found so far a dozen memory alloy system. Include Au-Cd, Ag-Cd, Cu-Zn, Cu-Zn-Al, Cu-Zn-Sn, Cu-Zn-Si, Cu-Sn, Cu-Zn-Ga, In-Ti, Au-Cu-Zn , NiAl, Fe-Pt, Ti-Ni, Ti-Ni-Pd, Ti-Nb, U-Nb and Fe-Mn-Si , etc.
Application memory alloy application memory alloy is widely used. For example, the fastening pin machinery, fittings, fire alarm on electronic equipment , connectors , integrated circuits, soldering , artificial heart valves for medical , chiropractic stick, skull repair surgery, orthopedic and oral teeth mandible repair surgery. It will also play a magical performance in a communications satellite , color TV , temperature controllers and toys , etc., will also be new material on all fronts , modern maritime, aviation , aerospace , transportation , textile and so on.
air refueling aircraft interface is the use of a shape memory alloy - two oil pipes tacking , the use of electric heating temperature change , the interface memory alloy deformation, so that the interface tight dripping ( oil ) does not leak . Making the area of several hundred square meters of space station antenna from Fair - first made large parabolic antennas or planar , folded into a ball on the ground, with the spacecraft to the space , the temperature changes , since the development of a large area and the original shape. Memory alloys have been to dozens of current development in the aerospace, military, industrial, agricultural , medical and other fields have a purpose , and the development trend is very impressive, it is grand plans for the benefit of mankind.
2014年4月24日星期四
titanium alloy plate Titanium can be formed using conventional processes
Typically aluminum and steel at room temperature ductility is also good , rebound is not serious , stamping general water to be heated , and more at room temperature for forming the titanium sheet suppliers so-called " cold forming ." Its forming process can be divided into : cutting , sheet metal bending ( bending , pulling probe ( rolling ) , spinning, skinning technology shape ( stretch forming ) , profiles bending , drop hammer forming, rubber molding capacity counters , swelling waves , taken shape and heavy pressure , pressure subsidence , etc. These processes for forming aluminum and steel has been quite a boil , known as the traditional forming process .
For the forming of titanium and titanium alloy plates to sink these traditional techniques can be plate titanium utilized . Thus rational titanium plate deformation range is very narrow, forming the required force, easy to crack , rebound severe difficulties forming Compared with aluminum molding process parameters , there is not a lot to ask , must be experimentally determined . Complex shapes and demanding parts , hot forming dense and hot school playing shape . Thermoforming is to increase the deformability of the titanium alloy and lower forming force , to reduce the forming step , forming part of reducing springback ; thermal shape correction accuracy to solve the shortage caused by springback .
For the forming of titanium and titanium alloy plates to sink these traditional techniques can be plate titanium utilized . Thus rational titanium plate deformation range is very narrow, forming the required force, easy to crack , rebound severe difficulties forming Compared with aluminum molding process parameters , there is not a lot to ask , must be experimentally determined . Complex shapes and demanding parts , hot forming dense and hot school playing shape . Thermoforming is to increase the deformability of the titanium alloy and lower forming force , to reduce the forming step , forming part of reducing springback ; thermal shape correction accuracy to solve the shortage caused by springback .
2014年4月15日星期二
titanium stockist Clouds Metal: World leading magnesium alloy
Magnesium alloys because of its greater toughness, hardness and light weight characteristics , titanium welding wire widely used in automotive and 3C products in the field of information technology , aluminum magnesium alloy instead of the automotive industry will be the future trend of development . China's new auto industry policy proposed to vigorously foster and develop new energy automotive industry , and actively promote energy conservation of traditional energy vehicles , and properly solve the energy , transport , environment and other issues arising from the rapid development of automobile industry in 2020 as the initial construction automotive industry powerhouse. Magnesium alloys in energy conservation, low-carbon environment has unique attributes advantage, cars are the main areas for future consumption of magnesium alloy , magnesium alloy applications in automotive lightweight prospect areas will be very broad. We focus on the magnesium alloy leading companies : clouds of metal .
Clouds metal is mainly engaged in the production and sales of magnesium alloy and aluminum , magnesium extraction from raw dolomite ( calcium magnesium carbonate ) . Is one of the world's largest manufacturer of professional magnesium alloy production capacity for many years ranked first in the country , is China 's leading enterprises magnesium alloy production .
The company is basically in the form of magnesium from magnesium ore industry - primary magnesium - magnesium alloy - a complete industrial chain layout die casting . Magnesium ore areas: In January 2008, a wholly owned subsidiary company of clouds Magnesium five five dolomite mineral mining rights , the production scale of 108,000 tons / year. June 2010 , a wholly owned subsidiary of Chaohu Magnesium clouds made of moss mountain magnesium ore and metallurgical dolomite mining rights , magnesium ore ( smelting magnesium dolomite ) the amount of 49,153,100 tons of ore , metallurgical dolomite ore 3,967,800 tons. Magnesium resources by expanding upstream , the company five clouds Magnesium 50,000 tons of magnesium alloy and Chaohu Magnesium Resources clouds of 100,000 tons of magnesium alloy to achieve a 100% self-sufficiency rate . The Suzhou clouds currently 40,000 tons of magnesium alloy production capacity of the main raw material is scrap downstream users , resource supply is guaranteed. Magnesium alloy : The company currently has 90,000 tons of production capacity , including Suzhou and Shanxi Wutai clouds clouds Magnesium Magnesium Magnesium alloy two production bases in Suzhou clouds current production capacity of 40,000 tons , five additional 20,000 tons of clouds 2010 production capacity to about 50,000 tons . The company also invested in Chaohu 100,000 tons of magnesium alloy construction projects , according to the plan Chaohu clouds 100,000 tons of magnesium alloy project will be built in two phases , respectively, 50,000 tons of production capacity in 2011 and 2013 , so in 2011 , in 2013 the company magnesium alloy production pure titanium wire capacity will reach 140,000 tons , 190,000 tons . Casting : the company 's IPO raised an annual 5,000 tons of cast magnesium alloy die castings transformation projects at April 30, 2009 has reached its intended use project status date . However, due to the long certification and automotive products development cycle , the majority of product development at the trial stage of development is not mass production , leading the company 's sales volume die casting product does not meet the requirements of project planning , capacity underutilization , resulting in failure to achieve the expected benefits , along with product certification and the completion of the development , the income will gradually die casting outbreak .
Three quarters of 2010 EPS was 0.14 yuan , 0.16 yuan for the whole year is expected . As the company where the future development of magnesium alloy industry a huge space , titanium manufacturer and the company for the industry giant, while aluminum production capacity expansion for the performance of the company to provide some support , is expected to net profit CAGR for 2010-2012 could reach more than 100%. 2011 corresponding to earnings ratio of around 60 times . Outlook worthy of attention !
Clouds metal is mainly engaged in the production and sales of magnesium alloy and aluminum , magnesium extraction from raw dolomite ( calcium magnesium carbonate ) . Is one of the world's largest manufacturer of professional magnesium alloy production capacity for many years ranked first in the country , is China 's leading enterprises magnesium alloy production .
The company is basically in the form of magnesium from magnesium ore industry - primary magnesium - magnesium alloy - a complete industrial chain layout die casting . Magnesium ore areas: In January 2008, a wholly owned subsidiary company of clouds Magnesium five five dolomite mineral mining rights , the production scale of 108,000 tons / year. June 2010 , a wholly owned subsidiary of Chaohu Magnesium clouds made of moss mountain magnesium ore and metallurgical dolomite mining rights , magnesium ore ( smelting magnesium dolomite ) the amount of 49,153,100 tons of ore , metallurgical dolomite ore 3,967,800 tons. Magnesium resources by expanding upstream , the company five clouds Magnesium 50,000 tons of magnesium alloy and Chaohu Magnesium Resources clouds of 100,000 tons of magnesium alloy to achieve a 100% self-sufficiency rate . The Suzhou clouds currently 40,000 tons of magnesium alloy production capacity of the main raw material is scrap downstream users , resource supply is guaranteed. Magnesium alloy : The company currently has 90,000 tons of production capacity , including Suzhou and Shanxi Wutai clouds clouds Magnesium Magnesium Magnesium alloy two production bases in Suzhou clouds current production capacity of 40,000 tons , five additional 20,000 tons of clouds 2010 production capacity to about 50,000 tons . The company also invested in Chaohu 100,000 tons of magnesium alloy construction projects , according to the plan Chaohu clouds 100,000 tons of magnesium alloy project will be built in two phases , respectively, 50,000 tons of production capacity in 2011 and 2013 , so in 2011 , in 2013 the company magnesium alloy production pure titanium wire capacity will reach 140,000 tons , 190,000 tons . Casting : the company 's IPO raised an annual 5,000 tons of cast magnesium alloy die castings transformation projects at April 30, 2009 has reached its intended use project status date . However, due to the long certification and automotive products development cycle , the majority of product development at the trial stage of development is not mass production , leading the company 's sales volume die casting product does not meet the requirements of project planning , capacity underutilization , resulting in failure to achieve the expected benefits , along with product certification and the completion of the development , the income will gradually die casting outbreak .
Three quarters of 2010 EPS was 0.14 yuan , 0.16 yuan for the whole year is expected . As the company where the future development of magnesium alloy industry a huge space , titanium manufacturer and the company for the industry giant, while aluminum production capacity expansion for the performance of the company to provide some support , is expected to net profit CAGR for 2010-2012 could reach more than 100%. 2011 corresponding to earnings ratio of around 60 times . Outlook worthy of attention !
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